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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
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Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
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New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
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Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.

Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.

Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.

Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
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Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
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Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
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Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
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When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.

Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
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Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.

Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
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High-performance batteries made from junkyard scrap steel and brass

Each year, the United States produces hundreds of millions of tons of metal scrap like this, which was photographed at the PSC Metals scrapyard in Nashville. [Photo: Daniel Dubois/Vanderbilt University]

 

 

By David Salisbury, Vanderbilt University

Take some metal scraps from the junkyard, put them in a glass jar with a common household chemical, and ... voilà! You have a high-performance battery.

"Imagine that the tons of metal waste discarded every year could be used to provide energy storage for the renewable energy grid of the future, instead of becoming a burden for waste-processing plants and the environment," said Cary Pint, assistant professor of mechanical engineering at Vanderbilt University.

To make such a future possible, Pint headed a research team that used scraps of steel and brass -- two of the most commonly discarded materials -- to create the world's first steel-brass battery that can store energy at levels comparable to lead-acid batteries while charging and discharging at rates comparable to ultra-fast charging supercapacitors.

Nitin Muralidharan (left), Andrew Westover, and Cary Pint. Muralidharan is holding the prototype junkyard battery they created in his left hand. He and Westover are holding bottles of the common household chemicals used in the process. [Photo: Daniel Dubois/Vanderbilt University]

 

 

 

 

The research team, which consists of graduates and undergraduates in Vanderbilt's interdisciplinary materials science program and department of mechanical engineering, describes this achievement in a paper titled "From the Junkyard to the Power Grid: Ambient Processing of Scrap Metals into Nanostructured Electrodes for Ultrafast Rechargeable Batteries" published online in the journal ACS Energy Letters.

The secret to unlocking this performance is anodization, a common chemical treatment used to give aluminum a durable and decorative finish. When scraps of steel and brass are anodized using a common household chemical and residential electrical current, the researchers found that the metal surfaces are restructured into nanometer-sized networks of metal oxide that can store and release energy when reacting with a water-based liquid electrolyte.

The team determined that these nanometer domains explain the fast charging behavior that they observed, as well as the battery's exceptional stability. They tested it for 5,000 consecutive charging cycles -- the equivalent of over 13 years of daily charging and discharging -- and found that it retained more than 90 percent of its capacity.

Unlike the recent bout of exploding lithium-ion cell phone batteries, the steel-brass batteries use non-flammable water electrolytes that contain potassium hydroxide, an inexpensive salt used in laundry detergent.

"When our aim was to produce the materials used in batteries from household supplies in a manner so cheaply that large-scale manufacturing facilities don't make any sense, we had to approach this differently than we normally would in the research lab," Pint said.

The research team is particularly excited about what this breakthrough could mean for how batteries are made in the future.

"We're seeing the start of a movement in contemporary society leading to a ‘maker culture' where large-scale product development and manufacturing is being decentralized and scaled down to individuals or communities," Pint said. "So far, batteries have remained outside of this culture, but I believe we will see the day when residents will disconnect from the grid and produce their own batteries. That's the scale where battery technology began, and I think we will return there."

The Vanderbilt team drew inspiration from the "Baghdad Battery," a simple device dating back to the first century BC, which some believe is the world's oldest battery. It consisted of a ceramic terracotta pot, a copper sheet, and an iron rod, which were found along with traces of electrolyte. Although this interpretation of the artifacts is controversial, the simple way they were constructed influenced the research team's design.

The team's next step is to build a full-scale prototype battery suitable for use in energy-efficient smart homes.

Prototype of high-performance junkyard battery powering a small light. The researchers next step will be to produce a full-scale version suitable for use in energy-efficient smart homes. [Photo: Pint Lab/Vanderbilt University]

 

 

 

 

"We're forging new ground with this project, where a positive outcome is not commercialization, but instead a clear set of instructions that can be addressed to the general public. It's a completely new way of thinking about battery research, and it could bypass the barriers holding back innovation in grid-scale energy storage," Pint said.

Co-authors on this project include Nitin Muralidharan and Andrew Westover who co-led the project and are graduate students in the interdisciplinary materials science program, Nicholas Galioto and Haotian Sun, who are both Vanderbilt mechanical engineering undergraduate students; Rachel Carter and Adam Cohn, who are graduate students in mechanical engineering; and Landon Oakes, who is a graduate student in the interdisciplinary materials science program.

The work was supported by the National Aeronautics and Space Administration EPSCoR grant NNX13AB26A, the National Science Foundation graduate fellowship program under grant 1445197, and a Vanderbilt Discovery Grant. The team worked with Matt McCarthy at PSC Metals, who provided access to its scrap metal facility in support of this project.

Published November 2016

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